Metal Spinning of Aluminum, Steel, Brass, and Copper Commercial Architectural Lighting Components

Customers in the lighting industry needed reflectors, housings, mounting rings, and trim rings. These are custom-designed and manufactured using aluminum, steel, brass, and copper. We created the lighting components using our state-of-the-art spinning lathes, punch presses, and trim and bead machines, with overall part dimensions up to 60” in diameter of various depths by component.

We used our advanced metal spinning systems for spinning, cutting and beading the required metals per our customer’s specifications, with thickness for aluminum of .040” to .125”, for steel 16GA to 22GA of thickness, and for brass and copper .040” to .080” of thickness, all with tolerances of ± .015”. Our engineering department provided all of the tooling design, reverse engineering, and product development/prototyping. Our team created the first prototypes in as early as one week from inception using 2D CAD drawings supplied by our client. Our plant created these components from individual prototypes to volumes of tens of thousands, including anodizing, painting, brushing, and polishing.

Our finished steel, brass, and copper components for the lighting industry are delivered nationwide.

For more information about these projects, please see the table below or contact us directly.

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Metal Spinning of Aluminum, Steel, Brass, and Copper Project Highlights

Product Name

Commercial Architectural Lighting Components

Product Description

These components are to be used in lighting applications and include the following: reflectors, housings, canopies, mounting rings, and trim rings.

Capabilities Applied/Processes

Primary:
Engineering

Tooling Design

Reverse Engineering

Product Development/Prototyping

Metal Spinning
Cutting
Beading

Equipment Used to Manufacture Part

Spinning Lathe, Punch Press, Trim & Bead Machines

Overall Part Dimensions

OD: Ø up to 60” Length & Width Varies per Component

Tightest Tolerances

± 0.015″ Tighter Tolerances Available

Material Used

Aluminum

Thickness: 0.040” – 0.125”

Steel

Thickness: 16GA – 22GA

Brass

Thickness: 0.040” – 0.080”

Copper

Thickness: 0.040” – 0.080”

Material Finish

Anodized Painted Brushed Polished

Components

Reflectors Housings Canopies Mounting Rings Trim Rings

In process testing/inspection performed

Per Customer Requirements

Industry for Use

Lighting Industry

Volume

From Prototype to 10’s of Thousands

Delivery/Turnaround Time

As Early as 1 Week for Prototypes

Delivery Location

USA

Standards Met

Customer Specifications, 2D CAD Drawing

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