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Metal Spinning of Aluminum, Steel, Brass, and Copper Commercial Architectural Lighting Components

Customers in the lighting industry needed reflectors, housings, mounting rings, and trim rings. These are custom-designed and manufactured using aluminum, steel, brass, and copper. We created the lighting components using our state-of-the-art spinning lathes, punch presses, and trim and bead machines, with overall part dimensions up to 60” in diameter of various depths by component.

We used our advanced metal spinning systems for spinning, cutting and beading the required metals per our customer’s specifications, with thickness for aluminum of .040” to .125”, for steel 16GA to 22GA of thickness, and for brass and copper .040” to .080” of thickness, all with tolerances of ± .015”. Our engineering department provided all of the tooling design, reverse engineering, and product development/prototyping. Our team created the first prototypes in as early as one week from inception using 2D CAD drawings supplied by our client. Our plant created these components from individual prototypes to volumes of tens of thousands, including anodizing, painting, brushing, and polishing.

Our finished steel, brass, and copper components for the lighting industry are delivered nationwide.

For more information about these projects, please see the table below or contact us directly.



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Metal Spinning of Aluminum, Steel, Brass, and Copper Project Highlights

Product Name
Commercial Architectural Lighting Components
Product Description
These components are to be used in lighting applications and include the following: reflectors, housings, canopies, mounting rings, and trim rings.
Capabilities Applied/Processes
Primary:
Engineering
  • Tooling Design
  • Reverse Engineering
  • Product Development/Prototyping

Metal Spinning
Cutting
Beading
Equipment Used to Manufacture Part
Spinning Lathe, Punch Press, Trim & Bead Machines
Overall Part Dimensions
OD: Ø up to 60”
Length & Width Varies per Component
Tightest Tolerances
± 0.015"
Tighter Tolerances Available
Material Used
Aluminum
  • Thickness: 0.040” – 0.125”
Steel
  • Thickness: 16GA – 22GA
Brass
  • Thickness: 0.040” - 0.080”
Copper
  • Thickness: 0.040” - 0.080”
Material Finish
Anodized
Painted
Brushed
Polished
Components
Reflectors
Housings
Canopies
Mounting Rings
Trim Rings
In process testing/inspection performed
Per Customer Requirements
Industry for Use
Lighting Industry
Volume
From Prototype to 10’s of Thousands
Delivery/Turnaround Time
As Early as 1 Week for Prototypes
Delivery Location
USA
Standards Met
Customer Specifications, 2D CAD Drawing
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